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Overview

Acme Generics Pvt. Ltd. is a research-based formulation facility located in Village Davni, Baddi, District Solan (H.P.), approximately 60 km from Chandigarh Airport. The facility is set in an open area, surrounded by ample greenery, ensuring a clean environment without polluting any industries nearby.

MAJOR MACHINES & CAPABILITIES

ORAL SOLID FACILITY:
MANUFACTURING OF GENERAL TABLETS / CAPSULES AND LEVOTHYROXINE TABLETS

Capacity:
7 BILLION TABLETS & 2 BILLION CAPSULES FROM GENERAL BLOCK 6 BILLION TABLETS FROM THE LEVOTHYROXINE BLOCK

Approvals:
USFDA, EU-GMP HUNGARY, TGA AUSTRALIA, Health Canada

Facility area:
3, 00,000 SQ FT.

PRODUCTION

 

Granulation

  • 1800 tons of granulation capacity per annum.
  • Flexible batch size ranging from 45 Kgs. to 1500 Kgs.
  • 6 Granulation suites that have High Shear Mixer-Granulators with inbuilt Co-mills, Fluid Bed Processor with top spray features, Octagonal Blender, Vacuum Transfer System for dust containment, Paste preparation areas, Sifter and Milling machines to cater to different processing technologies.
  • All critical equipment have 21 CFR & recipe based print out production capabilities.
  • Humidity to control BMS as low as 25% RH
  • Capabilities to handle light sensitive products.
  • Capabilities to handle Organic Solvent based granulating technology.
 

Compression

  • High end 7 tablet press with interchangeable turrets, Auto Weight Control (AWC) with inline metal detector to produce 7 billion tablets/annum.
  • Computerized automated system integrated with system control
  • RH controls to tune of 25 %
  • Bilayer Tableting capabilities.
 

Coating

Auto Coater Machines of different sizes are also equipped along with other allied equipments

  • 5 Auto Coaters operated with Recipe based PLC programing integrated with load cell mounted solution spraying system installed.
  • Pan sizes of 24", 36",48" and 60".
  • Capabilities to handle Aqueous Film Coating, Sugar coating, Enteric coating and Organic Solvent based Coating operations.
 

Capsule Filling

  • Capacity of 2 billion capsules per annum with fully automated Filling machine with auto loading, defect detection/ rejection system, online polishing, metal detection etc.
  • Highly versatile machine to handle wide range of capsule filling solutions viz.
    1. a. Tablet-Granule (up to 2 tablet)
      b. Tablet-Tablet
      c. Pellet- Granule
      d. Pellet-Pellet
      e. Pellet- Tablet

PACKING

 

14 Packing lines with following distribution:

  • 6 Hot form Blister machines, 2 Aluminum strip machines, 3 Cold Form Blister machines and 3 fully integrated bottle filling machines
  • Color camera-based defect detection/ rejection system, Non fill detection (NFD) and Print Registration Control (PRC).
  • EU FMD serialization system
 
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